Lean Six Sigma Green Belt
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The Lean Six Sigma Green Belt course is one of the most advanced training programs in institutional performance improvement and quality assurance. It focuses on equipping participants with analytical tools and practical methodologies enabling them to lead improvement projects within their organizations according to the global DMAIC methodology (Define – Measure – Analyze – Improve – Control).
It combines Lean concepts aimed at reducing waste and increasing efficiency with Six Sigma concepts that focus on reducing variation and achieving high quality—making it ideal for organizations striving for operational excellence.
Day 1 – Introduction & Basic Concepts (Define Phase)
- Introduction to Lean and Six Sigma
- Differences between belts (Yellow – Green – Black)
- DMAIC model and its phases
- Setting up the improvement project and Project Charter
- Problem definition tools: SIPOC – VoC – Process Analysis – Process Mapping
Day 2 – Measurement & Performance Analysis (Measure Phase)
6. Data collection and classification
7. Performance indicators and quality metrics (DPMO – Sigma Level)
8. Descriptive statistics and charts (Histogram, Boxplot, Pareto)
9. Measurement System Analysis (MSA)
10. Process capability analysis (Cp, Cpk)
Day 3 – Root Cause Analysis (Analyze Phase)
11. Verifying problem causes
12. Root cause tools (Fishbone – 5 Whys – FMEA)
13. Hypothesis testing
14. Statistical analysis: ANOVA, t-Test, Correlation, Regression
15. Identifying critical process points
Day 4 – Improvement (Improve Phase)
16. Designing and implementing solutions
17. Brainstorming and idea evaluation
18. Experimentation using DOE (Design of Experiments)
19. Evaluating solution impact on performance
20. Verifying effectiveness of improvements
Day 5 – Control & Sustainability (Control Phase)
21. Building control plans
22. Using control charts (P Chart, X̄ & R Chart)
23. Error-proofing tools (Poka Yoke)
24. Process documentation and sustaining results
25. Presentation and evaluation of the final improvement project
Target Audience
- Project managers and team members
- Quality and production engineers and technicians
- Data and process improvement analysts
- Quality and institutional excellence specialists
- Professionals in healthcare, industrial, and service sectors
- Those with Yellow Belt background aiming to advance
Certification
Participants receive a certificate accredited by the Technical and Vocational Training Corporation (TVTC) and are prepared for the international Lean Six Sigma Green Belt certification exam from IASSC or PeopleCert.
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